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ATEX Automatic Filling Machine


Automatic filling platform engineered for flammable solvents in zoned environments. Explosion‑protected electricals and pneumatic actuation reduce ignition risks and support compliance.



  • Explosion‑protected design
  • Pneumatic actuation
  • Grounding & bonding
  • Diving nozzles
ATEX‑ready automatic filling machine platform

Key Features

Explosion‑protected design

Ex‑rated enclosures and cabling for hazardous areas (spec per Zone/Group).

Pneumatic actuation

Air‑driven cylinders reduce ignition sources at the point of fill.

Grounding & bonding

Static control provisions for solvent handling.

Diving nozzles

Bottom‑up fill helps manage foaming/volatility.

Modular dosing

Compatible with piston, gear, or mass/magnetic pumps.

Line integration

Pairs with cappers and labellers in protected cells.

Technical Specifications

Safety & Compliance

Classification
Configured to site Zone (1/2) and Gas Group per assessment
Electricals
Ex‑rated panels, e‑stops, and operator devices
Actuation
Primarily pneumatic with interlocks
Static control
Grounding, bonding, and dissipative guides
Ventilation
Local exhaust/containment (site‑dependent)
Documentation
Risk assessment & conformity dossier

Typical Configuration

Dose ranges
From 50 ml to 5000 ml (pump‑dependent)
Heads
1–6 heads (per throughput)
Conveyor height
Custom to line
Materials
SS frames; sealed components
Utilities
Air 0.4–0.6 MPa; 110/220 V 50–60 Hz
Options
Weigh cells, mass flow, nitrogen blanketing

Performance depends on product, container, and setup. Ask us for a timed trial.

Typical Applications

Solvents & chemicals

Acetone, ethanol blends, thinners*

Personal care

Perfume bases and alcohol products*

Specialty

Lab solvents & reagents*

What’s Included

Configure Your Machine


Tell us about your application. We’ll confirm compatibility and quote the best configuration.

  • Zone classification & solvent SDS
  • Target fill volumes & viscosity
  • Required throughput and head count
  • Integration with capping/ATEX ventilation
It takes less than a minute Your name, company and one contact method are all we need to begin.
How should we contact you? *

Add a phone number or email address.

No finished specification is needed—share what you know and we will guide the hire enquiry.

Prefer to speak now? Call 01494 623015 Speak directly with the Worthing Ltd team.
Need packaging equipment for a fixed period? Tell Worthing Ltd what you need to pack and when; we will check suitable rental equipment and availability.
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Packaging equipment rental

Hire the equipment your schedule needs

Use flexible machinery hire for trials, seasonal demand, breakdown cover or a defined production run. Tell us what you are packing, the output you need, your site and dates; Worthing Ltd will check suitable equipment and availability.